Welding Copper Wire Together

How to tig weld copper to stainless steel.

Welding copper wire together.

If you want to join copper and stainless steel brazing or soldering is your best bet. You can use a mig welder and gun to essentially braze the materials together. Heat it in the gas forge until it is red hot. If you are assembling something that requires other positions it is best to put together smaller sections in a way that allows down hand welding.

That said if you have the right equipment and the skill like eb industries welding copper and stainless together can be done. Then remove the hot half of the steel cable and pound it with a hammer on top of an anvil literally striking while the iron is hot. The heat that melts the surfaces is generated by an electrical current. Welding can be done in different positions.

Only heat up one half of the cut steel cable piece at a time. Using mig equipment and silicon bronze welding wire makes joining copper an easier more repeatable quality process. Whether joining two wires together or attaching multiple wires directly to a terminal or assembly engineers must choose between resistance welding soldering and ultrasonic welding. Each joining process has pros and cons that should be carefully considered.

It is often necessary to raise the temperature level of the sheet in an area of 6 0 to 12 0 in. The filler will liquify and mix in with the two copper helping the metals weld together. This will help to weld the steel cable together more solidly. Hot cracking severely compromises the weld strength of this type of weld.

Down hand or welding on a horizontal seam is best for copper welding. This allows for easier welding and it takes less skill to do it well. Sooner or later every wire needs to be attached to something. Spot welding is a process by which the surfaces of two metallic pieces are joined together through heating.

Copper is a highly conductive metal often used as the metal of the conducting electrode ends of spot welders. 152 4 to 304 8 mm away from the weld. As soon as the puddle has appeared gently apply a small amount of filler through the arc to weld the metals together. In welding copper sheets the heat is conducted away from the welding zone so rapidly that it is difficult to bring the temperature up to the fusion point.